Main parameters:
1、gulleting machine
1、Function: The main task of the gear-opening machine is to open the notch of the aluminum alloy section bar.
2、standard layout:
1)Panel (1 piece):25 mm steel plate fine-grinding and polishing the machine base with hard chrome.
2)Roller (2 sets of 8): ball bearing type support wear-resistant roller (D = 90 mm; L = 300 mm).
3)Vertical column (group 2): open gears with synchronous belts running on accurately transmitted linear guideways can be vertically, horizontally tuned ball sliding guideways. Can adapt to a variety of special-shaped aluminum profiles.
4)Guide wheel (group 2): vertical guide wear-resistant polyamine grease roller.
5)Display(8):Digital display the width and height of the roller gear and the support roller. .
6)Frequency converter (1): stepless speed converter..
7)The supporting wheel (group 2): the supporting wheel (D ≤ 80mm ≤ L ≤ 80mm) under the spur of the roller gear, the adjustable range: the difference between height and height is 0 ≤ 100mm, and the spacing is 0 ≤ 250mm.
8)This machine is equipped with automatic / manual working device, easy to operate and humanized.
9)Set up 2 lifting motors. Adjust left and right high and low steering wheels
3、technical data :
1)Motor: 0.55 KW (2 units), 380 V, 50 Hz. Lift motor 2.
2)Inverter: 1.5 KW..
3) Guideway: linear ball guideway DJ20 × 18 (Japan) 8. DJ20 × 10 (Japan) 4
4)The diameter/ size of the open-tooth knife:80/240 teeth or 80 * 280 teeth (die steel subjected to two heat treatments).
5)Tool fine adjustment range: elevation of 0-350 mm.
6)Profile feed speed: 0~100m/min (adjustable).
7)Maximum profile processing size 260 x 300 mm..
8)The distance between tooth opening tools (maximum / minimum): 180 × 6 mm.
9)The shape size of the equipment is 1100 × 1300 × 1600 mm.
10List of vulnerable parts. tooth-opening knife
2、Strip piercing machine
1、
Function: The main task of the drawing frame is to insert the heat insulation strip in the corresponding notch of the aluminum profile.
2、structure:
1)Middle drag board (1 piece): support towing plate with 2 feed heads, adjustable range of rise and fall: 0~150mm.
2)Feed head with motor, horizontal position adjustable range: 0~180mm.
3)Feed head with motor, adjustable vertical position range: 0~80mm.
4)Feed wheel (4 pieces): high-precision die steel feed wheel.
5)Material pushing device (2 sets): two full-automatic material pushing devices to reduce the workload of workers.
6)Frequency converter (1 set): stable frequency conversion device with stepless speed regulation.
7)This machine is equipped with automatic / manual working device, easy to operate and humanized.
3、technical parameter:
1)Motor: 0.75KW (2 sets), 380V, 50Hz.
2)Inverter: 1.5 KW..
3)Guide: Straight ball guide DJ 20 x 18.
4)Feed speed: 0~100m/min (adjustable).
5)And the heat-insulating strip feeding mode: under the static state of the section bar, the heat-insulating strip is sent to the corresponding notch of the section bar through the feeding wheel transmission.
6)And the height range of the heat insulation strip is 10-80mm.
7)And the height difference of the heat insulation strip can be adjusted to be in the range of 0-70mm..
8)The shape and size of the equipment is 1050 × 650mm..
9)List of vulnerable parts: guide slot, feed wheel。
3、 roller mill
1、Function: using microcomputer PLC touch screen control, the rolling press is to roll the profile that has been pierced through the heat insulation strip to play a composite role. Rolling will involve the key to whether the product is qualified or not, setting high pressure alarm and low pressure alarm.
2、structure:
1)Panel (1 piece): a machine seat with hard chromium plating after fine grinding and polishing of 28mm steel plate.
2)Rolling table (3 sets): the first group and the second group can adjust the width of the rolling table. In the third group, in addition to adjusting the width, the rolling table can also be adjusted vertically and horizontally, and the adjustment range is-10 ~ 15 mm. The third group of rolling wheels, in the rolling process, can be straightened (the whole third group of rolling tables can be adjusted up and down through the lifting reducer as a whole, left and right) to ensure the straightness of the profile.
3)Rolling disk (6 sets): the rolling disk is equipped with stable and reliable driving device, frequency conversion stepless speed regulation to ensure the stable operation of each rolling wheel. 6 groups of rolling wheels can be adjusted separately (the width of heat insulation strip can be adjusted from 12mm~80mm), but also can be adjusted in whole group, equipped with digital display, easy to operate, convenient and fast.
4)Downward roller (group 3): horizontal roller on the lower surface, adjustable height: h ≤ 60mm ≤ L ≤ 170mm.
5)Upper pressure roller (3 sets): upper surface horizontal roller, height adjustable: H = 210 mm; L = 170.
6)Governor: (1 set): variable-frequency stepless speed regulator.
7)Pressure gauge(3 sets):digital pressure detection device. .
8)Pressure sensor (3 sets): The pressure of each group of rolling can be accurately adjusted through the micro-computer PLC touch screen, and the profile shall be monitored to ensure the accurate adjustment of the rolling pressure and to ensure the quality of rolling of the profile.
9)Three groups of roller: all equipped with overload protector to ensure the stability of profile processing; dynamic pressure detection and alarm system: touch screen digital display; safety protection device.
10)This machine is equipped with automatic / manual working device, easy to operate and humanized..
3、technical data :
1)Motor: 3KW (1 set); 0.55KW (1 set), 380V, 50Hz.
2)Frequency converter: 3KW.
3)Guideway: linear ball guideway DJ20 × 18.
4)Feed speed: 0~100m/min (adjustable).
5)Maximum processing size of section:260-300mm.
6)Maximum roller size: φ 238 mm (die steel with two heat treatments)..
7)The shape size of the equipment is 1500 × 1350 × 1400 mm.
8)List of vulnerable parts: upper and lower pressure wheels.
5、Production capacity theoretical output: 8 to 12 tons / 8 hours.。